Ceramic+Sputter

Magnetron Sputtering Ceramic Technology Breakdown

Core Principles

Magnetron sputtering is a vacuum physical vapor deposition (PVD) technology that bombards ceramic targets (e.g., Titanium Nitride TiN, Indium Tin Oxide ITO) with high-energy ions, depositing nano-ceramic particles uniformly onto polyester substrates to form a multi-layer composite structure.

  • Manufacturing Process:

    1. Substrate Cleaning → 2. Vacuum Chamber Pre-Treatment → 3. Magnetron Sputtering Deposition (Multi-Layer Ceramic Coating) → 4. Protective Layer Coating → 5. Precision Laser Cutting

  • Comparison with Traditional Metal Films:
Metric Traditional Metal Film Magnetron Ceramic Film
IR Rejection 85% 95%
Signal Shielding Blocks GPS/Phone Signals No Signal Interference
Yellowing Resistance (ΔE) ≤3.0 ≤1.2

Functional Advantages

  1. Superior Heat Insulation

    • IR rejection ≥95%, Total Solar Energy Rejection (TSER) 65%-80%, significantly reducing车内温度.

    • Absorbs (rather than reflects) heat, avoiding secondary heat radiation issues of metal films.

  2. Excellent Optical Performance

    • Light transmittance range: 30%-70% (customizable), haze ≤1.5%, ensuring clear visibility.

    • 100% metal-free, no signal interference, compatible with new energy vehicles and smart devices.

  3. Durability & Eco-Friendliness

    • Temperature resistance: -40℃~150℃ (GB/T 17339 Test), excellent anti-aging performance.

    • Compliant with RoHS/REACH standards, free of heavy metals, environmentally safe.

  4. Installation-Friendly

    • Thickness: 1.5mil-2mil, elongation ≥500%, bubble-free application on complex curves.

    • Pre-coated release liner design, supports seamless cutting and quick installation.


Product Line

Item No.

Visible Light Transmission Infrared Rejection IUV Rejection Thickness
CK70 66% 96% 99% 2Mil
CK35 35% 99% 99% 1.5Mil
CK20 20% 99% 99% 1.5Mil
CK15 15% 99% 99% 1.5Mil
CK10 10% 99% 99% 1.5Mil

B2B Partnership Benefits

  1. Technical Advantages

    • Provides lab test reports (TÜV/SGS certified), supporting customer market promotion.

    • Customizable VLT, color, and thickness to meet diverse needs.

  2. Supply Chain Assurance

    • MOQ 100 rolls, 15-day fast delivery, DAP logistics support worldwide.

    • Offers OEM pre-cut services, compatible with popular models like Tesla and NIO.

  3. Marketing Support

    • Free product videos, 3D installation demo toolkits.

    • Strategic partners gain dedicated website space and social media exposure.