No.20 Zhongxing Avenue, Doumen Street, Yuecheng District, Shaoxing City, Zhejiang Province, China
Ceramic Interlayer
Ceramic Interlayer Technology Breakdown
Core Principles
Ceramic interlayer technology is an innovative process that embeds nano-ceramic particles into polymer interlayer materials (such as polyurethane PU or polyvinyl butyral PVB), creating a multi-layer composite structure through vacuum lamination and high-temperature curing.
Manufacturing Process:
1.Substrate Cleaning → 2. Ceramic Coating Spraying (Particle Size ≤50nm) → 3. Interlayer Material Bonding → 4. High-Temperature & High-Pressure Molding → 5. Precision Laser Cutting
Comparison with Traditional Interlayers:
| Metric | Standard PVB Interlayer | Ceramic Interlayer |
|---|---|---|
| Impact Resistance | 30J (EN 12600) | 55J (83% Improvement) |
| UV Rejection | 90% | 99.9% |
| Long-Term Yellowing Resistance (ΔE) | ≤3.0 | ≤1.2 |
Product Line
| Performance Data | Visible Light Transmission | Infrared Rejection | UV Rejection | Thickness |
| TT 70 | 75% | 92% | 99% | 2Mil |
| TT 35 | 35% | 92% | 99% | 2Mil |
| TT 20 | 18% | 92% | 99% | 2Mil |
| TT 15 | 15% | 92% | 99% | 2Mil |
| TT 10 | 8% | 92% | 99% | 2Mil |
Custom OEM Solutions
As a factory, we offer comprehensive customization services to meet diverse needs:
Material Customization
Substrate: Various thicknesses (1.5mil-2mil) and VLT levels (5%-70%).
Adhesive: Low, medium, or high tack pressure-sensitive adhesives for different installation environments.
Packaging & Branding
Custom roll sizes (e.g., 1.52m×15m or 1.52m×30m).
Logo printing, exclusive packaging design, and multi-language manuals.
Technical Support & Training
Free installation training and toolkits.
48-hour after-sales response for remote troubleshooting.