Magnetron Sputter

Noble Metal Magnetron Sputtering Technology Breakdown

Core Principles

Noble metal magnetron sputtering uses high-purity targets such as gold (Au), silver (Ag), and platinum (Pt) to deposit nano-scale metal particles combined with ceramic oxides (e.g., ITO) onto polyester substrates through vacuum magnetron sputtering, creating a multi-layer structure with high reflectivity and functionality.

  • Manufacturing Process:

    1. Substrate Plasma Cleaning → 2. Noble Metal Sputtering (Layer Thickness ≤50nm) → 3. Ceramic Oxide Composite Deposition → 4. Anti-Oxidation Protective Coating → 5. Optical-Grade Quality Inspection & Rolling

  • Comparison with Traditional Metal Films:
Metric Traditional Al/Ti Metal Film Noble Metal Sputtering Film
IR Rejection 80%-88% 92%-98%
Visible Light Reflectance 20%-30% 40%-60% (Customizable Mirror/Matte)
Oxidation Resistance (ΔE) ≤3.0 (2 Years) ≤0.8 (5-Year Lab Data)

Functional Advantages

 

  1. Ultimate Heat Insulation & Energy Efficiency

    • IR rejection ≥92%, Total Solar Energy Rejection (TSER) 70%-85%, reducing空调能耗 by 30%-50%.

    • High reflectivity design minimizes heat absorption, ideal for高温 markets like the Middle East and Southeast Asia.

  2. Full Signal Compatibility

    • Non-continuous noble metal layers + ceramic oxide composite structure ensure zero signal interference (compatible with GPS/5G/ETC).

    • Certified by FCC/CE for electromagnetic compatibility, meeting smart vehicle and IoT device requirements.

  3. Luxury Aesthetics & Durability

    • Offers premium reflective colors like mirror silver, champagne gold, and rose gold, enhancing vehicle appearance.

    • Exceeds ASTM G154 weathering standards, with ΔE≤1.0 over a 10-year warranty, no fading or peeling.

  4. Safety & Explosion-Proof Performance

    • Substrate tensile strength ≥45MPa (EN ISO 527-3 Test), bonding glass fragments upon breakage to reduce splash risk.

Item No.

Visible Light Transmission UV Rejection UV Rejection Thickness
GoldReflect 70 70% 93% 99% 3Mil
GoldReflect 35 35% 90% 99% 2Mil
GoldReflect 15 25% 90% 99% 2Mil

B2B Partnership Benefits

  1. Technical Customization

    • Precise control of reflectance, color, and VLT (color difference ΔE≤0.5) for brand-exclusive designs.

    • Can integrate transparent conductive layers (surface resistance ≤5Ω/sq) for touchscreen and HUD applications.

  2. Supply Chain Assurance

    • DAP (Delivered at Place) Logistics: Door-to-door delivery to major global ports, one-stop customs clearance.

    • MOQ 50 rolls, 21-day flexible delivery, supports urgent order prioritization.

  3. Certifications & Compliance

    • International Certifications: CE, FCC, RoHS, REACH, Saudi SASO, Gulf GCC.

    • Automotive-Grade Test Reports: ISO 105-B06 Lightfastness, ISO 3795 Flammability.

  4. Marketing Support

    • Free high-resolution product renders and installation case videos.

    • Regional Exclusive Agent Support: Market protection policies and co-branded advertising.